Selling Quality Dual Plate Overlays
Are you looking for a reliable wear resistance solution? PT. Tira Austenite Tbk provides a variety of high quality Dual Plate Overlays for your industrial needs. We sell wear-resistant steel plates that have additional layers to increase their resistance to friction and wear.
This plate is often used in the mining, construction and heavy machinery manufacturing industries. Dual Plate Overlays typically consist of two layers of steel welded together, with an additional, harder layer on top of a softer base layer. This makes it ideal for use in environments that require high strength and durability. Explore our products and discover the advantages of Dual Plate Overlay only here!
Dual Plate Overlay Specifications at Tira Austenite Tbk
Overlay dual plate hardfacing is a plate material that has two layers. The bottom layer or base is usually made from standard plate material with specifications Q235 or SS400. Meanwhile, the top layer is a wear plate with a hardness level ranging from 700 to 800 HB which is commonly used in the cement and mining industries.
In our display case selling Dual Plate Overlays, there are Dual Plate Overlays with dimensions of 3mm over 5mm x 1500 x 3000. The thickness of the top surface is 5mm, which is called the base plate. Thus, adding 3mm above the 5mm base plate makes the total thickness 8mm.
What is Dual Plate Overlay?
Overlay Dual Plate is a type of wear-resistant steel plate specifically designed to withstand high abrasion and friction. This plate consists of two different layers of steel: a base layer which is usually softer and an additional layer which is harder. This additional layer may be a special alloy or other wear-resistant material that is welded or coated onto the base layer.
The main purpose of Dual Plate Overlay is to increase the durability and service life of machine components or structures that are exposed to friction and wear. Usually used in applications that require extra resistance to abrasion, such as in the mining, quarrying and construction industries.
The advantages of Dual Plate Overlays include high resistance to abrasion, good structural strength, and the ability to be deformed as needed. By using Dual Plate Overlay, users can reduce maintenance and replacement costs for machine components and increase operational efficiency.
Advantages of Dual Plate Overlay
Dual Plate Overlays have several advantages that make them a good choice in applications that require high abrasion and friction resistance. Some of its main advantages include:
- High Wear Resistance: Dual Plate Overlays are specifically designed to withstand high abrasion and friction, so they generally have a longer service life than regular steel.
- Strength and Stiffness: Harder additional layers usually provide additional strength and stiffness to the plate, making it suitable for use in heavy-duty applications.
- Customizable: Dual Plate Overlays can be designed to suit specific application requirements, including thickness, additional layer composition, and size.
- Operational Efficiency: With a longer service life, the use of Dual Plate Overlays can reduce the frequency of maintenance and replacement, increasing operational efficiency.
The iron has good wear resistance due to its dense and homogeneous microstructure. When iron is melted and molded, the microstructure formed has dense and tightly bound grains, making it difficult to erode or be eroded by friction and abrasion. In addition, additives such as carbon and certain alloys can be added to iron to increase its wear resistance, making it suitable for use in various applications that require high wear resistance.
Dual Plate Overlay Applications in Various Industries
Dual Plate Overlays are commonly used in various applications that require protection against high abrasion and friction. We sell Dual Plate Overlays which are usually applied in:
- Mining Industry: Used to protect machine parts and equipment that are exposed to abrasion due to excavated material, such as mining trucks, heavy equipment and conveyors.
- Stone Processing Industry: Used to protect machine parts exposed to abrasion during stone crushing and screening processes.
- Construction Industry: Applied to construction machinery parts, such as bulldozers, excavators and material transporters, to increase abrasion resistance when working in harsh environments.
- Manufacturing Industry: Used in machines that process rough materials or have the potential to produce high friction, such as cutting, grinding and printing machines.
- Drilling and Excavating Industry: Applied to drilling and digging tools to protect critical parts from abrasion and friction during operation.
- Energy Industry: Used in applications in power plants, coal mining, and the oil and gas industry to protect equipment from abrasion due to the material being processed.
Dual Plate Overlay provides strong protection against abrasion and friction, so it is commonly used in applications that require durable and reliable components in harsh and hazardous environments.
Dual Plate Overlay Production Process at Tira Austenite
Dual Plate Overlay is a product consisting of two different layers of steel, with an additional, harder layer welded or plated on top of the softer base layer. The Dual Plate Overlay production process involves several important stages to produce a high quality final product. The following are the general stages in the Dual Plate Overlay production process:
- Raw Material Selection: The process begins with selecting high quality raw materials for the base layer and additional layers. The material must have adequate strength and conform to the desired specifications.
- Surface Cleaning and Preparation: The surface of the raw material must be properly cleaned and prepared to ensure a strong bond between the base layer and the additional layer.
- Welding or Plating: An additional, harder layer is then welded or plated onto the base layer using a suitable method. This process is carried out carefully to ensure that the additional layer adheres firmly to the base layer.
- Heating and Hardening: After welding or coating, the unfinished product will be heated to a certain temperature to reduce internal stress and increase the hardness of the material.
- Cutting and Finishing: After the hardening process, the product will be cut to the desired size and then finishing will be carried out such as surface smoothing and quality inspection.
- Testing and Packaging: The final product will be tested to ensure its quality meets the set standards. After passing the test, the product will be packaged safely for delivery to customers.
The Dual Plate Overlay production process requires high precision and skill to produce a high quality final product. By using the right technology and processes, Overlay Dual Plate can provide optimal protection against abrasion and high friction in various industrial applications.
Latest Dual Plate Overlay Prices
The price of Dual Plate Overlay varies depending on various factors such as size, thickness, type of additional layer material, and manufacturer or supplier. In general, the price of Dual Plate Overlay can range between several million to tens of millions of rupiah per sheet, depending on the specifications and quality.
As a leading supplier, Tira Austenite Tbk sells Dual Plate Overlays with various choices and high quality to meet your industrial needs. Contact us now to get the best offers and expert consultation on choosing the right product for your application. Don't hesitate to contact Tira Austenite Tbk for your Dual Plate Overlay needs!